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Infrastructure
Equipped with computer operated sophisticated CNC machines for sheet steel fabrication and seven tank process for pre-treatment, our manufacturing units are situated in Gurgaon, Maneswar and Bangalore. Venus Controls has a factory covered area of 70000 sq. ft. and office blocks at various locations across India covers carpet area of 7000 sq. ft. In terms of manufacturing facilities for panels, Venus leads the way for integrated facilities. Furthermore, the massive integration of augments strengthen the organisations resolve in reducing manufacturing lead times and maintaining competitive pricing.
Unit 1: Gurgaon Works

This is a fully fledged plant, manufacturing electrical and electronic draw-out and fixed;

  • PCC’s - Fixed & Draw out Type
  • MCC’s – Fixed & Draw out type
  •  Power Distribution Boards
  •  Lighting Distribution Boards
  •  Control Desk with Mimic Control
  •  AMF / Soft Starter Panel
  •  Slip Ring Starter Panels
  •  Crane Control Panels
  •  Local Control Centres
  •  Push Button Stations
  •  L T Bus Ducts.
  • AC / DC Drive Modules with Panel.
  • PLC / DCS Hardware and Panel
  • VCB / SF-6 Indoor Panel up to 33 KV.

This plant has integrated facility such as fabrication of sheet metal, surface finishing, welding, anti-corrosive treatment, powder coating, bus-bar bending and other facilities, wiring, assembly and finally testing. The complete fabrication process has been fully automated using CNC torrent punch and press brake imported from AMADA, Japan. Furthermore, the panels are carried via PLC controlled conveyors through anti corrosive treatment plant with powder coating at a temperature of 250°C within gas/diesel operated furnace. All the electrical bus bars are fabricated by hydraulic machines and the panels are tested for all routine tests with highly technical and calibrated testing machines. For designing, our expert engineers with fully CAD programming develop the designing and drawing to wire and bus barring the panel complete with connection by PLC and DCS System.
Unit 2&3: Maneswar & Kolkata Works

To facilitate the extra floor space, a unit in Manesar was established in March 2005 where all the facilities i.e. plant & machinery, electric power supply and standby DG Sets are provided for assembly, wiring, bus barring and testing of the panels. Our Kolkata factory complements the other two units in terms of manufacturing bus-ducts.
Unit 4: Bangalore Works

Taking into account the demand of various customers from the southern part of the country, the organisation has decided to form a large, contemporary fourth automated manufacturing unit at Bangalore (Bommasandra Industrial Area). We will be commencing production of the new unit from December 2005, and as preliminary step, have already opened a branch office at Bangalore. This unit will have complete facility with up gradation and complete automation, with comparatively higher production capacity than unit 1. The new plant accommodates a spacious area, which will aid in the development of lines for assembly, testing, wiring, packing and dispatching lines which are approximately 3 times the size of unit 1. The addition of this unit to the company portfolio will aid the organisation in meeting production targets worth 1000 million Indian Rupees within only a few years.

 
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